03 Mar 2010
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The stem at the bow of the ship had been repaired before using small nails. The nails were removed with pliers and the piece of wood adhered back into place with an adhesive.
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The boomkins at the stern of the galley had snapped away. This was reattached with adhesive but the amount of loss to the wood and the tiny repair area meant that the repair would be vulnerable. I decided that a 'filler' should also be applied to this area as it would give the repair added structural support and make it more visually pleasing. I decided on a fill made of glass microballoons mixed with an adhesive called Paraloid, which is a material that can be removed easily with solvents such as acetone.
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Microballoons are extremely tiny silica glass-bubbles that make an excellent fill material for areas of loss in wood giving the filler an elastic quality which allows for expansion and contraction of organic material. The microballoons were mixed into an adhesive and solvent solution; making a paste which has a similar appearance to icing sugar. I applied the mixture with a miniature metal spatula, working quickly as the solvent evaporated fast making the paste less flexible. When the fill had dried, I carefully smoothed the fill to be flush with the rest of the wood and used red acrylic paints to colour match it to the original wood.
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The most complicated part of the treatment was stabilising the damaged linen sails. The blue/green linen was very fragile and there were a number of tears and splits because the fibres were brittle and powdery. I decided to use an adhesive repair technique on the sails as they were much too fragile to be repaired by sewing.
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The Stabiltex was applied in strips to the sails and then using a heated spatula was adhered into place. During application, paper parchment was used in between the spatula and the support textile to protect the support textile and the sails from direct heat and stop the adhesive from sticking to the metal.
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Small areas of damaged rigging were replaced with fresh rigging and toned in with water based stain. In a couple of places removing the damaged rigging would have caused further damage or meant that large areas would have to be removed. In these cases Japanese tissue and adhesive repairs were used to bridge the breaks. Finally, the model was given a light clean with a museum vacuum and a soft brush and the oars positioned, making the galley ready for display.
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This galley is going to be on display at the newly refurbished galleries at the Museum of the Order of St John in Clerkenwell from spring 2010 onwards.